Planning and Realization

Having the right plan turns concept into reality

A successful project begins with good and comprehensive planning and services. Be it engineering and project planning services for mechanical plants or studies on process, process and plant safety through to process engineering designs. All challenges relating to process automation and quality assurance also belong in this project phase, as do piping or switchgear or control cabinet construction, for example.

The end result is installation and commissioning – be it of onshore and offshore wind turbines, electrotechnical and mechanical systems, pipeline construction or equipment assembly. To name just a few of our services in this life cycle of your plant.

Because we can and do much more!

Engineering

Electrical design, design, engineering, and construction using CAI systems
Structural design, selection, and wiring of components
Creation of assembly, cable, and layout plans
Networking of systems, safety technology, initial commissioning support
System dismantling and reconstruction (worldwide)
Retrofit directly at the customer's site
PLC (Siemens, Beckhoff)
Visualization (Siemens, COPA-DATA)
Machine and plant safety
Industrial network planning
Safety fence concept including fail-safe programming
Translated with DeepL.com (free version)

Feasibility studies including wind resource estimation, basid and detailed Calculations, design, work plans, flow charts, planning, risk assessments, radiation protection, concepts, preliminary test documents, approval planning

Mechanics: Planning, development, design, detailing, simulation and calculation in the areas of product development and plant construction.

Control technology: E-Construction, software development, commissioning, control cabinet construction.

Engineering: Creation of requirements and functional specifications, planning and concept development, product and production equipment development, mechanical design, FEM calculation, electrical design, PLC and robot programming, process control technology, LMS systems, process visualizations, high-level language programming, test software development, commissioning/service.

CE/Technical Documentation: Consulting/safety of machines and systems, safety concept/layouting, risk analysis/CE conformity.

Customised Product Development: Embedded systems, industrial radar technology, power electronics.

3D scanning and reengineering of the required pump components

Creation of computer-aided circuit diagrams Technical revision and documentation CAD-supported creation of production and execution drawings Creation of elevation and assembly plans according to DIN specifications for switchgear construction Creating tables and graphical representations Creation of electrical circuit diagrams according to DIN specifications.

Detailed engineering for pipelines and brackets as well as steel construction

Calculations, design, methods, work plans, flow charts, tool planning, risk assessments, radiation protection, concepts, preliminary test documents, approval planning

Feasibility studies, High Level Designs, Detailed Designs in the IT and Telco Environment

Mechnical engineering: Planning, development, design, detailing and programming in the areas of model/mould making and industrial equipment. Product and production equipment development for robot cells, emergency strategy workstations and new development parts/prototypes.

Automotive engineering: Design, development, construction, prototypes, supervision of series start-up and testing in the field of lighting technology and autonomous driving.

Engineering mock up: Planning and concept creation, development, construction, electrical design, detailing and programming in the areas of rail and public transport for the production, assembly and commissioning of mock ups.

Calculations, design, methods, work plans, flow charts, tool planning, risk assessments, radiation protection, concepts, preliminary test documents, approval planning

Concept development, planning and implementation, network calculations, selectivity calculations, creation of circuit diagrams for control cabinets, low- and medium-voltage systems, UPS systems and various special systems in electrical engineering.

Optimization of software processes.

Process Automation and Visualization

PLC (Siemens, Beckhoff), Visualization (Siemens, COPA-DATA), Software as a service for your individual solutions, Simulation complete automation, Control of NC machines and management of NC programs, Design/programming of robots Industry 4.0, Mia - our product for data acquisition and visualization

Simulation and programming of plants, robot and AGV systems, equipment and test benches including the creation of user interfaces, software as a service, e.g. for data visualization of robot fleets (E.RAMP)

Programming of classic, self-sufficient machines, as well as complex systems in combination with several centralized and decentralized controls.

Protocols such as Modbus, Profibus, Profinet IO, Ethernet, BACnet, etc. Projected. Automation, visualization, logging and alarming, including HMI systems, e.g. from Siemens, such as the WINCC or the PCS7 process control system Reporting and documentation of the plants.

The decentralised monitoring of systems and plants is increasingly in focus, for which we offer our partners individual solutions from telecontrol technology.

State-of-the-art programmable logic controllers and PC-based solutions offer a perfect and economical optimum for many applications.

We offer the full range of visualization solutions: from machine-level visualization to control panels and PC-based systems and high-performance SCADA systems with Plant Intelligence.

Providing tools to automate and visualize workflows

Visualization and control of low- and medium-voltage systems.

Optimization of software processes and visualization of planning and digital twins

Project Management

Accompaniment throughout the entire process

Project definition and organization, project costing, project management, project support and monitoring, project completion

Project management for complete projects in wind and PV assets construction from engineering to control and execution and support during commissioning. Supervision of the whole construction process including Quality Assurance and Quality Control for Civil Works, HV works, substation and wind turbines/PV modules&inverter

Project planning, project control, contract management, material management

Our project managers accompany the customer and the project from planning and implementation to commissioning and acceptance of the entire system. We coordinate the course of the project technically and in terms of schedule.

Qualitätssicherung/Überwachung auf Basis praxisbezogener Qualtitätssicherungshandbücher
Zerstörungsfreie Werkstoffprüfung (ZFP) inkl. Röntgen
TÜV-Abnahmen

Project management for complex projects in plant construction from engineering to material ordering and execution to support during commissioning. purchase of materials on behalf of the customer; e.g. pipelines; apparatus and machinery; Fittings; Steel construction.

Scheduling, logistics, resource planning, cost planning, optimization, personnel planning and personnel provision.

Initiating, planning, calculating, steering, monitoring and completing projects in the field of IT and telecommunications

Our project managers accompany the customer and his project from planning to realisation to commissioning and acceptance of the overall performance. We coordinate the project sequence technically and in terms of deadlines. Changes during the project are assessed, evaluated and supplemented after consultation, together with the customer.

Software to create and optimize complex plans.

Scheduling, logistics, resource planning, cost planning, optimization, personnel planning and personnel provision.

Technical consulting, concept development, preparation of offers, handling organization, planning of production and assembly processes, quality management and aftersales.

Software to create and optimize complex plans.

Property inspection, calculation, preparation of offers, project organization (personnel, material, equipment, communication with customers, appointments, risk assessment...)

Quality Assurance

Technical documentation, risk assessments, Mia - our product for data acquisition and visualization, vulnerability analysis

Compliance with internal and external quality specifications. Creation and maintenance of process-accompanying QM documents. Documentation and analysis of the tests and controls carried out. Recording of quality problems and elaboration of appropriate solutions.

3D measurement of components with an accuracy of 0.04 mm

Certificates and training of our employees ensure that the services are carried out professionally.

Welding supervision; Work preparation for complex plant and steel construction; Documentation and tracking.

welding supervision; work preparations for complex pipeline construction; Documentation and tracking with the help of proprietary software and document management system; Cooperation with certification companies.

welding supervision; Work preparation for complex plant and steel construction; Documentation and tracking with the help of proprietary software and document management system; Cooperation with certification companies

Controls for compliance with internal and external quality specifications. Creation of acceptance concepts and KPI evaluation concepts. Creation and maintenance of process-related documents. Documentation and analysis of the tests and controls carried out. Recording of quality problems and elaboration of appropriate solutions

Controls for compliance with internal and external quality specifications, especially customer requirements, are the main content of our process monitoring. The creation of acceptance and measurement protocols, as well as the implementation of test capability, are part of the process-related documents. Production always starts after customer approval of the design.

Test plans, measurements, monitoring, expediting, documentation, training

Technical consulting, concept development, preparation of offers, handling organization, planning of production and assembly processes, quality management and aftersales

Software Validation & Qualification

Quality control for all wind maintenance activities mainly for electromechanical works in the Wind Turbines, both for preventives, troubleshooting and major components replacement

Production, Installation and Commissioning

Implementation of comprehensive turnkey automation projects

Supervision of the commissioning of PV plants, including the substation and electrical cabinets, solar modules and inverter

Planning, conceptual design and realization/delivery of customer-specific systems as a system partner. From electrical design, software development, control cabinet construction (EN ISO, UL508A), commissioning to the delivery of robotics and intralogistics partial or complete systems.

Assistance in startup/commissioning of new high temperature equipment such as furnaces, boilers, heaters, etc.

Production of spare parts, installation of repaired pumps and commissioning.

Delivery, installation and commissioning of electrical systems (e.g. NEA; CHP; Medium and low-voltage switchgear, measurement technology,...), electrical installation.

Assistance in startup/commissioning of new high temperature equipment such as furnaces, boilers, heaters, etc.

Pipeline construction; Assembly of machines and apparatus; Insulation; Electrics; Steel construction; prefabrication of pipelines; Module and skid mounting.

Complete production of assemblies/subsystems.

Delivery, installation and commissioning of IT systems and network components

Planning, programming, manufacturing, assembly, commissioning and delivery of customer-specific tasks as a service provider from the idea to the realisation of the development task. From concept creation, design, production (prototypes, e.g. autonomous vehicle) and commissioning to the delivery of parts, models, tool moulds, CFRP/GFRP laminates, welding equipment, vehicle/vehicle components or ergonomic models (mock-ups).